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INOSIM Foresight

Predictive decision support tool in plant operation.

Simulation meets shopfloor. Real-time navigation for your facility.

Get in touch INOSIM website

Person with tablet showing colouful charts facing production room with a lot of installations in the background

The image shows a person in protective clothing working with large metal equipment in a clean industrial setting. Behind them are two transparent screens showing charts and graphs, suggesting the use of advanced technology to monitor processes.

What if you could predict the future? Foresight delivers answers, before questions arise.

INOSIM Foresight is the real-time decision-support system for complex batch plants in the processing industry. With the underlying digital twin technology, INOSIM Foresight supports production personnel, planners and managers to maximize productivity of your operating plants.

Cooperation INOSIM and ZETA

Why choose INOSIM Foresight? Leading the charge into Industry 4.0.

Enhanced personnel efficiency

Enhanced communication and accelerated resource planning.

Increased productivity

Higher production efficiency and less downtime.

Lower operating costs

Less operator training and leaner planning.

Maximum planning reliability

Dynamic production and maintenance planning in real-time.

Quality assurance

Full visibility, team readiness and production accuracy.

Risk mitigation

Proactive prevention of regulatory issues and early identification of bottlenecks.

How it works. An INOSIM digital twin builds the core of everything.

INOSIM Foresight uses real-time plant data and highly accurate INOSIM digital twin technology to foresee the future of your production.
It delivers key insight dashboards and interactive scenario analysis to derive the right measures for optimal plant performance.

Flowchart showing five connected hexagons: Real Plant, Data, Digital Twin, Decision-Support System, and Personnel, illustrating the process from data collection to decision-making.

INOSIM Foresight: Meeting diverse demands. Integrated support for every stakeholder.

Production planners

Operators

Shift supervisors

Maintenance teams

Managers

Agile planning for a resilient production

– Dynamic production planning, e.g. real time planning of rush orders
– Predictive staff planning based on actual process
– Minimized impact of delays and breakdowns
– Reactive planning in case of unforeseen events such as equipment failure or personnel shortage

Guidance that drives efficiency

– Guided manual interactions
– Reliable planning of tasks during shift
– Training effort and time reduced by 50%
– Increased operator motivation and efficiency

Lead with confidence, even in uncertainty

– Quick replanning in case of personnel shortages
– Improved communication between production areas
– Identification of bottlenecks in an early stage
– Consistent and comprehensive visualization of plant performance

Maximize uptime with Foresight

– Seamless in-process maintenance planning, allowing maintenance during operations
– Reduced annual shut-down time & higher system availability

Stay ahead with fact-based decisions

– Monitoring of commercial KPIs ahead of time
– Early detection and punctual correction of planning errors
– Fact-based strategic decision making

Your partner for operational excellence. Smart decisions for smarter production.

Maximize pharma operations with predictive production management – from strategic planning to efficient shopfloor execution. Powered by ZETA’s engineering and INOSIM’s simulation expertise, our integrated solution enables guided workflows and real-time decision-making to keep your production running at optimal capacity.

Predictive Production Management

Let’s tackle your challenges together.
Contact our expert!

Get in touch Get in touch

Peer Sander

Business Development Manager INOSIM

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Downloads. INOSIM Foresight.

Technical text: Moving towards a robust production process

Even the combination of a small number of simple components might lead to complex system behavior. Estimations of production potentials, bottlenecks, or required capacities of resources are subject to great uncertainty.

Interview: How INOSIM Foresight transforms pharmaceutical manufacturing

In this interview, Peer Sander, Head of Technical Affairs at INOSIM, explains how the predictive decision support system INOSIM Foresight is applied in practice and what tangible improvements it delivers.

Technical text: Predictive production management in pharma and biotech

From design optimization to dynamic operations, INOSIM Foresight empowers pharmaceutical and biotech facilities with simulation-based predictive
insights.

Frequently asked questions (FAQs)

In which phase does INOSIM Foresight provide added value?

INOSIM Foresight supports predictive decision making in the ongoing operation of existing plants. However, it can be useful to consider the installation of INOSIM Foresight already in the planning phase of a plant.

What are the alternatives to INOSIM Foresight for predictive decision making?

The structure of INOSIM Foresight, consisting of detailed digital twins and a real-time connection to the plant, is unique in this form. INOSIM Foresight plays a pioneering role and delivers results with unparalleled accuracy.

How can I find out if my plant fulfils all the technical requirements for INOSIM Foresight?

Most modern process plants provide sufficient data for INOSIM Foresight. In addition, we are not bound to specific system suppliers. At the beginning of a project, we work with our experts to determine which data systems can be connected to INOSIM Foresight.

Can I use INOSIM Foresight on mobile devices?

Yes, it is a web-based tool, so it can be accessed from any device (mobile phone, tablet, computer). Important KPIs and system behavior can therefore be monitored from outside the office.

How much effort does the implementation of INOSIM Foresight require from my team? 

Our experienced simulation experts will do almost all the work for you in terms of data connection, modelling and customized visualization of the results! We take care of the necessary steps to implement INOSIM Foresight and maintain the system. This provides maximum relief for the customer’s staff.

INOSIM Insight.
First-time-right engineering & optimization.

INOSIM Insight is a powerful tool designed to simulate even the most intricate production processes. It enables virtual scenario analysis, supporting informed decision-making in both the design of new facilities and the optimization of existing operations.

Get in touch INOSIM Insight

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